Here’s Japanese cosplayer 11Vadu with one of, if not the best Samus outfit I have ever seen.
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The accuracy, the movement, it’s incredible.
I think what I like best, though, is the material used for the bulk of the chestpiece. It’s...modular foam floor mats, cut and shaped, which you can see in this vid that doubles as a making-of, as well as a showcase of the suit’s lighting effects.
The first two vids, and the pics below, were all taken at the 2019 Toyama Cosplay Festival.